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Products > Vacuum Coater > Vacuum Coater (for Hard Coatings on Tools)

Vacuum Coater (for Hard Coatings on Tools)

There are many different ways to apply metal coating to tool's surface, among which vacuum coating is the most eco-friendly method. Coating is to tools what clothing is to human beings. A vacuum coated knife lasts 2 to 9 times longer than an uncoated one. A vacuum coated mold provides 5 to 10 times the service life of a bare mold. Not only that, PVD coated tooling products also exhibit higher corrosion and wear resistance.

There are many different ways to apply metal coating to tool's surface, among which vacuum coating is the most eco-friendly method. Coating is to tools what clothing is to human beings. A vacuum coated knife lasts 2 to 9 times longer than an uncoated one. A vacuum coated mold provides 5 to 10 times the service life of a bare mold. Not only that, PVD coated tooling products also exhibit higher corrosion and wear resistance.

Materials to Be Deposited

Compared to traditional coating processes, vacuum coating provides a more uniform deposit, improved adhesion, and wear-resistant surface for your tools and parts. Materials that can be coated with this method include TiN, CrN, ZrN, and AlTiN. If you need to coat TiCN onto a part or tool, we can provide a hybrid vacuum coating process that combines PVD with CVD processes.

TiN

Offers excellent hardness and non-stick property.

CrN

Provides superior strength and prevents sticking caused by cold stamping.

TiCN

Exhibits outstanding hardness and abrasion resistance, making it the coating of choice for parts in contact with lubricants, coolants and abrasives.

ZrN

With vacuum coating, it is easy to control the micro-roughness of ZrN deposit to a specified value. Due to that, ZrN coating could be the perfect choice for threading and decorative purposes.

AlTiN

Shows optimal hardness, strength, and resistance to rust and chemical corrosions.

Applications for Vacuum Coater

Precision tool and die (stamping die, cutting die, compression mold, etc.)
Tool bits (drill bits, hardened alloy tools, milling tool bits, etc.)
Automobile (piston, piston ring, alloy wheel hub)
This vacuum coater is widely used to apply metal coating to engine parts, cutting tools, stamping dies, dynamic seals, injection molds, etc.

Technical Specifications

Specs
Model No.
LKBT-700 LKBT-800 LKBT-900 LKBT-1000
Vacuum Chamber Size ф700×1000 ф800×1000 ф900×1000 ф1000×1000
Air Pumping Speed 1 ×105 Pa~3×10-3 Pa≤20min
Maximum Vacuum Level ≤1×10-3 Pa
Auxiliary Equipment KT-400 /2X-70
2X-15
KT-500 /2X-70
2X-15
KT-630 /2X-70
2X-15 /ZJP-300
KT-630 /2X-70
2X-15 /ZJP-300
Transmission Planetary Gear (for rotation and revolution). Number of rotary shafts: 8, or as per customer requirements.
Heating Method Stainless steel heating tubes are mounted to the sides of the vacuum chamber.
Ion Bombardment DC 1000V or pulsed voltage power supply (with voltage converter): 1000V
Gas Pumping System Flow rate controller controls the gas supply rate.
Filament Yes
Magnetically Controlled Targets 2 2 2; 4 2; 4
Sputtering Power Supply Mid-frequency power supply: 1 set Mid-frequency power supply: 1 or 2 sets
Working Mode Semi-Automatic PLC or Full Automatic PC+PLC
Operating Gas Ar , N2, O2, C2 H2
Total Power 30KW 35KW 45KW 50KW
Compressed Air Pressure 0.4~0.8MPa
Water Cooling System Water Pressure/Water Temperature: ≤25 ℃ /≥0.25MPa (Currently not available. Prepared by clients)